Working documentation
This page is generated from the project's working notes. It records a real retrofit in progress, corrections included. Anything marked 🔴 or ⚠️ is unresolved or carries a caveat - read those before acting.
Device list (LISTA DISPOSITIVI) - transcription¶
The wiring diagram carries a separate 14-page device list, dated 21.05.02, giving every component with its Tecnos/supplier part number, manufacturer, model and the schematic sheet it appears on. It is the cross-reference index for the whole drawing.
COMPLETE: cover plus pages 1-13. The title block reads "14 Pg." because it counts the cover; there is no page 14. Conclusions drawn from it live in the topic files; this file is the raw record.
Format in the original: -REF | article no. | function text | manufacturer | order no. with sheet.column underneath and the installation code (=Q.E. cabinet, =BM machine, +X3/+X4/+X5/+X43 terminal group).
Tecnos control parts¶
| Ref | Part | Description | Sheet |
|---|---|---|---|
-CNC. |
025TEC0022 | POSIZIONATORE M68K, M68K, 24 Vca |
35.1 |
-CNC. |
025TEC0009 | CONN. ALIMENT. CNC, CN5P |
35.1 |
-FR1 |
025TEC0010 | COMANDO OVER-RIDE (feed override switch) |
17.4 |
I/O modules¶
Two types. C3 is the head module that takes the 26-way ribbon from the CNC; C1 modules chain off it on 10-way ribbons. Eight points each.
| Ref | Part | Type | Sheet |
|---|---|---|---|
-IF1 |
025TEC0001 | MODULO INPUT CNC, IN C3, C3,8 IN |
33.1 |
-IF2 |
025TEC0002 | MODULO INPUT CNC, IN C1, C1,8 IN |
33.4 |
-IF3 |
025TEC0002 | IN C1, C1,8 IN |
33.7 |
-IF4 |
025TEC0001 | IN C3, C3,8 IN |
33.1 |
-IF5 |
025TEC0002 | IN C1, C1,8 IN |
33.4 |
-IF6 |
025TEC0002 | IN C1, C1,8 IN |
33.7 |
-UF1 |
025TEC0003 | MODULO OUTPUT CNC, OUT C3, C3,8 OUT |
34.0 |
-UF2 |
025TEC0004 | MODULO OUTPUT CNC, OUT C1, C1,8 OUT |
34.3 |
-UF3 |
025TEC0004 | OUT C1, C1,8 OUT |
34.6 |
-UF4 |
025TEC0003 | OUT C3, C3,8 OUT |
34.0 |
-UF5 |
025TEC0004 | OUT C1, C1,8 OUT |
34.3 |
-UF6 |
025TEC0004 | OUT C1, C1,8 OUT |
34.6 |
Four part numbers: 025TEC0001 IN C3, 025TEC0002 IN C1, 025TEC0003 OUT C3, 025TEC0004 OUT C1.
The resulting rack layout¶
Sheet 33 carries all six input modules; sheet 34 carries all six output modules.
| Sheet | Modules | 26-way to CNC | 10-way chains |
|---|---|---|---|
| 33 | IF1 (C3) + IF2, IF3 (C1); IF4 (C3) + IF5, IF6 (C1) | CN1 = IN 1-24, CN4 = IN 25-48 |
CN2, CN3, CN5, CN6 |
| 34 | UF1 (C3) + UF2, UF3 (C1); UF4 (C3) + UF5, UF6 (C1) | CN10 = OUT 1-24, CN13 = OUT 25-48 |
CN11, CN12, CN14, CN15 |
This matches the rack front panel: CN1 IN 1-24 and CN4 IN 25-48 in the left column, the two output ribbons in the right. The pen label read as "CN3 OUT 25-48" is CN13.
It also reads "N.SCHEDE I/O" 3 in Param/pargen.prm as three modules per group of 24 points, and accounts for all twelve ribbons and all twelve modules.
⚠️ An earlier reading of this file put IF4-IF6 on sheet 34. That was wrong; the output modules are on 34 and all inputs are on 33.
⚠️ The marker-pen labels on the rack front panel do not match the drawing. The drawing's CN3 is a 10-way card-to-card link, not "OUT 25-48". Use the drawing designations; treat the pen labels as a technician's shorthand.
Flat cable details are in tecnos-io-rack.md.
Power supplies and protection¶
| Ref | Part | Description | Sheet |
|---|---|---|---|
-G3 |
025CAB0002 | Cabur CS6 24/90-264 switching PSU, 6 A 24 Vdc |
3.6 |
-G2 |
025ZAN0010 | Zaniboni diode bridge, 25 A 400 V | 3.2 |
-C1 |
025ZAN0007 | Electrolytic 22000 uF 63 V | 3.2 |
-C3 |
025ZAN0030 | Electrolytic 1000 uF 63 V | 23.1 |
-F1,-F2,-F3 |
035VVV0008 | Fuse 6 A AM 10x38 | 4.8 |
-F7 |
035VVV0004 | Fuse 2 A AM, base GK1-DD bipolar |
3.1 |
-F8, -F9 |
035VVV0004 | Fuse 2 A AM | 3.1 / 3.2 |
-F10 |
035VVV0007 | Fuse 6 A GL, base DF6-AB10 |
3.2 |
-F11, -F12 |
035VVV0006 | Fuse 4 A AM | 3.5 / 3.7 |
-F13 |
035VVV0007 | Fuse 6 A GL | 3.7 |
-F14 |
035VVV0001 | Fuse 1 A GL | 3.7 |
-F15 |
035VVV0007 | Fuse 6 A GL | 3.6 |
-QF101 |
040TEL0009 | Motor breaker GV2-ME10, 4-6.3 A |
2.4 |
-QF560 |
040TEL0009 | Motor breaker GV2-ME10, 4-6.3 A |
4.8 |
-QF601 |
040TEL0013 | Motor breaker GV2-ME21, 17-23 A |
2.6 |
-QFINV |
040TEL0013 | Motor breaker GV2-ME21, 17-23 A |
5.6 |
-QFRI |
040TEL0010 | Motor breaker GV2-ME14, 6-10 A |
5.8 |
-QFX |
040TEL0009 | X drive breaker GV2-ME10, 4-6.3 A |
4.1 |
-QFY |
040TEL0007 | Y drive breaker GV2-ME07, 1.6-2.5 A |
4.3 |
-QFZ |
040TEL0007 | Z drive breaker GV2-ME07, 1.6-2.5 A |
4.6 |
-QM1 |
020TEL0007 | Main isolator V4, 80 A, with VZ-12 extra pole, VZ-15 earth bar, VZ-9 cap, KAG-2XZ black handle, KZ-74 door lock, VZ-18 extension shaft |
2.0 |
-T1 |
015GBT0151 | Three-phase transformer, 3 kVA, 380-400-420 (Y) to 220 (D) | 4.8 |
-T2 |
015GBT0004 | Single-phase transformer, 0-380-400-420 to 0-110 V 500 VA and 0-18 V 200 VA | 3.1 |
-T3 |
015GBT0142 | Single-phase transformer, 0-380-400-420 to 0-220 V 1250 VA and 0-24 V 250 VA | 3.5 |
-R1 |
025ZAN0005 | Resistor 1 k, 5 W | 3.2 |
-R2 |
025SIR0002 | Resistor 30 ohm 1300 W with heatsink box - inverter braking | 5.8 |
-RX |
025SIR0001 | Resistor 75 ohm 1300 W - X axis braking | 7.4 |
-R6 |
025TEC0027 | SPINDLE TECNOS, KIT SPINDLE LUNGO + CAVI - not yet accounted for elsewhere |
5.1 |
-V2 |
025ZAN0029 | Diode 1N5402, 2 A - Z brake flyback |
9.2 |
T3's 24 V 250 VA secondary is very likely the Tecnos 24 V AC feed.
Contactors and relays¶
| Ref | Part | Description | Coil | Sheet |
|---|---|---|---|---|
-KMX |
050TEL0201 | LC1-D09F7, 4 kW - X axis mains contactor |
110 Vca | 14.2 |
-KMY |
050TEL0201 | LC1-D09F7, 4 kW - Y axis |
110 Vca | 14.4 |
-KMZ |
050TEL0201 | LC1-D09F7, 4 kW - Z axis |
110 Vca | 14.6 |
-KMI |
050TEL0204 | LC1-D25F7, 11 kW |
110 Vca | 14.8 |
-KM560 |
050TEL0201 | LC1-D09F7, 4 kW - carousel |
110 Vca | 14.1 |
-KM101 |
050TEL0202 | LC1-D12F7, 5.5 kW |
110 Vca | 24.1 |
-KM601L/T/Y |
050TEL0201/2 | LC1-D12F7 / D09F7 - vacuum pump star-delta, with LAD-9R1 mechanical interlock and LAD-T2 timed contact |
110 Vca | 12.4-12.6 |
-KM200 |
050SIE0004 | Siemens 3TF3500, with 3TX4090-0GF3 mechanical latch |
110 Vac | 28.8 / 6.7 |
-KA |
050TEL0229 | CAD-N50F7, 5 NO |
110 Vac | 11.6 |
-KA2 |
050TEL0228 | CAD-N32F7, 3 NO 2 NC, plus LAD-T2 timed contact |
110 Vac | 12.2 |
-KAMF |
050TEL0228 | CAD-N32F7, 3 NO 2 NC |
110 Vac | 13.1 |
-KAA |
0550MR0002 | Omron MY4 |
110 Vac | 13.2 |
-KA4 |
0550MR0001 | Omron MY4 |
24 Vdc | 13.8 |
-KAX |
0550MR0001 | Omron MY4 - X drive OK |
24 Vdc | 15.2 |
-KAY |
0550MR0001 | Omron MY4 - Y drive OK |
24 Vdc | 15.4 |
-KAZ |
0550MR0001 | Omron MY4 - Z drive OK |
24 Vdc | 15.6 |
-KAF |
0550MR0001 | Omron MY4 - Z brake |
24 Vdc | 15.8 |
-KA560 |
0550MR0001 | Omron MY4 - carousel |
24 Vdc | 10.8 |
-KA562 |
0550MR0001 | Omron MY4 |
24 Vdc | 10.6 |
-KTI |
050TEL9027 | Static timer LA4-DROU with LAD-4BB adaptor |
14.8 |
All MY4 relays use Schrack RA78728 4-contact sockets with TYPE 2 diodes (or TYPE 5 R-C filter on KAA). Contactors carry Iskra R-C filters.
Signal conditioning¶
| Ref | Part | Description | Sheet |
|---|---|---|---|
-OPT1 |
025CAB0003 | Cabur NPN-PNP inverter CI-NPN/PNP |
5.2 |
-OPT11--OPT16 |
025CAB0003 | Cabur NPN-PNP inverters, six of them | 20.3-20.8 |
-OPT2 |
055WEI0001 | Weidmuller RSMO 1 AC solid state relay, Vin 11-32 V, Vout 20-240 Vac |
6.7 |
🔴 Sheet 20 is INPUT IF5 (EIN33-40), the ATC carousel feedback. The Panasonic's outputs are NPN and are inverted to PNP before reaching the Tecnos. Mesa will need the same conditioning or an input configuration that accepts NPN.
Drives¶
| Ref | Part | Description | Sheet |
|---|---|---|---|
-UX |
025YAS0010 | Yaskawa SGDH 15 DE, Sigma II brushless drive - X |
7.2 |
-UY |
025YAS0006 | Yaskawa SGDH 10 DE, Sigma II - Y |
8.2 |
-UZ |
025YAS0006 | Yaskawa SGDH 10 DE, Sigma II - Z |
9.3 |
-U560 |
025PAN0001 | Panasonic MSS083A1XP, positioning, 750 W - carousel |
10.1 |
-U1 |
025YAS0015 | Yaskawa inverter VS-606V7CC 47P5, 7.5 kW - spindle |
5.0 |
Connector part numbers - directly useful for the retrofit¶
| Connector | Part | Manufacturer / model | Sheet |
|---|---|---|---|
Drive CN1, 50-pin plug |
025TRM0003 | 3M 10150-3000VE |
7.2 / 8.2 / 9.3 |
Drive CN1 shell |
025TRM0006 | 3M 10350-52F008 |
same |
Drive 2CN encoder |
025MOL0001 | Molex JZSP-CMP9-1 ("CONN. SIGMA 2CN") |
same |
| Axis loom D-sub | 025ZAN0020 | Zaniboni 1402005, CONNETTORE VASCHETTA 15PIN, MASCHIO |
CONN.S 5.8, CONN.X 6.8, CONN.Y 7.8, CONN.Z 8.8 |
| Axis loom D-sub cover | 025ZAN0026 | Zaniboni 1413014, COVER X 15PIN |
same |
| Panasonic drive, 36-pin | 025TRM0002 / 025TRM0005 | 3M 10136-3000VE + 10336-52F008 |
10.1 |
| Sigma 2CN, 20-pin | 025TRM0001 / 025TRM0004 | 3M 10120-3000VE + 10320-52F008 |
10.1 |
| Valve bank | MASC250002 | TEA, CONN. 25P+CAVO, PER BATTERIA EV 3mt |
9.8 |
🔴 CONNETTORE VASCHETTA 15PIN confirms the axis looms are 15-pin D-sub, and MASCHIO confirms the LOOM end is MALE. ✅ Verified physically by Grant, 2 Sep 2026: the cable end is male, the Housing panel end is female. An earlier note here had it the other way round and is withdrawn. Replacements can be bought without opening anything.
Note the manual's generic CN1 recommendation is 10250-52A2JL; the part actually fitted is 10150-3000VE with a 10350-52F008 shell.
Connectors and cables to the machine¶
| Ref | Part | Description | Sheet |
|---|---|---|---|
CONN.A, CONN.C, CONN.D |
085HRT0020 | Harting 32-pole flying connector 0930032052200, with CNM16 + CNM16N ILME inserts |
1.8, 3.8, 4.8 |
CONN.B |
085HRT0018 | Harting 16-pole flying connector 0930016152001 |
2.8 |
-MOT.X/Y/Z |
025MSC0008 | Yaskawa motor connector 3108A1810SPHM |
7.2 / 8.2 / 9.3 |
-ENC.X/Y/Z |
025MSC0014 | Yaskawa encoder connector 3108A2029SPHM18 |
29.1 / 30.1 / 31.1 |
-FR.Z |
025MSC0016 | Z-axis brake connector | 9.2 |
-M560 |
025AMP0003 | Amphenol, Panasonic motor | 10.1 |
-E.561 |
025AMP0001 | Amphenol, Panasonic encoder | 32.2 |
Operator devices¶
| Ref | Part | Description | Sheet |
|---|---|---|---|
-SB7, -SB8 |
065TEL0178 | Black pushbutton ZB5-AA2 with ZEN-L1121 N.C. contact - on the EIN8 chain |
16.7 |
-SB601, -SB611 |
065EGS0001 | Foot pedal, Elettrom. GS PC100-PI |
16.3 / 16.4 |
-SB603, -SB613 |
065TEL0126 | Pushbutton station XAL-D03, grey, 3 holes, with ZB5-AW333 illuminated buttons, ZALVB1 white LED holders, ZEN-L1111 N.O. contacts |
16.1 / 16.2 |
-SB201 |
065TEL0124 | Pushbutton station XAL-D01, grey, 1 hole |
18.2 |
-SE1 |
065TEL0156 | Mushroom E-stop ZB4-BS844 with ZB4-BZ102 N.C. + flange |
11.1 |
-SE2 |
065TEL0187 | Mushroom E-stop ZB5-AS844 with ZEN-L1121 N.C., station XAL-K01 yellow |
11.3 |
-SA1 |
065TEL0144 | Two-position key selector ZB4-BG4, key removable both sides, with ZB4-BZ101 N.O. and ZBE-102 N.C. |
11.6 |
-SA2 |
065TEL0054 | Illuminated two-position selector ZB2-BK127, with ZB2-BV184 110 V flasher and ZB2-BE101 N.O. |
12.4 |
-SB1 |
065TEL0030 | Illuminated transparent pushbutton ZB2-BW37, ZB2-BV184 110 V, ZB2-BE101 N.O. |
11.1 |
-SB2, -SB3, -SB4 |
065TEL0092 | White pushbutton XB6-DA11B +1 N.O. |
19.6 / 19.7 / 19.8 |
-SB6 |
065TEL0091 | Red pushbutton XB6-DA42B +1 N.C. - on the EIN8 chain |
16.7 |
-SB15 |
065TEL0133 | Yellow pushbutton ZB4-BA5 with ZB4-BZ101 N.O. and ZBE-101 N.O. contacts - the drive /ALM-RST reset button |
5.3 |
-SBEC |
065TEL0092 | White pushbutton XB6-DA11B +1 N.O. |
19.5 |
-HLX, -HLY, -HLZ |
065TEL0085/6 | Indicator ZB6-EGOB with red head ZB6-DV4 and ZB6-YG09S 110 V lamp - per-axis lamps |
14.3 / 14.5 / 14.7 |
-CH1 |
070REV0001 | Revalco RK46 hour counter, 110 Vac |
12.3 |
Sensors and valves¶
| Ref | Part | Description | Sheet |
|---|---|---|---|
-SQ131--SQ133, -SQ140, -SQ201, -SQ563, -SQ564 |
075PNE0001 | Pneumax magnetic piston sensors 1500 U/1 |
17.2-21.4 |
-Y1xx, -Y2xx, -Y6xx |
120PNE0001/5 | Pneumax solenoid valve connectors MPM120-24Vdc and S19207TC422 (micron LED + scarico) |
23.x-27.x |
Cabinet and cooling¶
| Ref | Part | Description | Sheet |
|---|---|---|---|
-CAR1 |
000SCH0060 | Schiavi cabinet 1900 x 1200 x 600, complete | 38.0 |
-CAR1 |
005TEA0062 | Carpentry: SUPPORTO SYNCRO-MONOSCHEDA |
38.0 |
-CAR1 |
005TEA0057 | Carpentry: keyboard door with CPU cover | 38.0 |
-CAR1 |
005MAS0063 | Seriset pushbutton station TG504790 |
38.0 |
-M4 |
010VVV0008 | Fendis fan 250x250 FPF15KR115BR, 110 Vca, with 3 x FPF15KRG IP54 filters |
3.1 |
-M5 |
010VVV0001 | Superflow fan 120x120 A12B 12HT SR00, 160/190 m3/h, 110 Vca, grille + A12KRG filter |
3.2 |
Related¶
tecnos-io-rack.md- the flat cables and what they implywiring-diagram-index.md- sheet indexservo-drive-interface.md- the drive sheets